Electric Injection Molding Machine REAL-E550

Electric Injection Molding Machine- Walmo RE 550 Ton. Production Standards of the Future: High Speed, Maximum Precision.

Offered with the assurance of ELVER, the Real Series promises ultra-high productivity thanks to its high-speed processor and real-time “Fieldbus” system. Pushing the boundaries of motion precision, this series integrates all the requirements of the digitalized industry into a single platform.

Stability

Key Advantages

Exceptional Stability

With advanced motion control technology and precision servo systems, we reduce the margin of error in production to near-zero:

Precision: 0.01 mm injection resolution and a weight offset of less than 0.01 g.
Control: Swiss-made Loadcells and optimized pressure-cut-off algorithms.
Hardware: Reinforced mechanical structure combined with premium electrical and pneumatic components offers sustainable production quality.

Economic

Maximum Economic Efficiency

Radically reduce your operating costs with advanced intelligent servo drives and a low-loss mechanical structure:

Energy Savings: Power consumption drops as low as 0.3 kWh/kg thanks to oil-free and direct full-servo motor drives.
Material Savings: Provides over 6% savings in product weight compared to traditional hydraulic machines.

Production

Superior Production Speed

The system design, optimized for short cycle times, turns every second into profit:

Parallel Movements: Minimizes cycle time through simultaneous movement capabilities and ejector operation during mold opening.
Flexibility: Full compliance with Chinese and European (EUROMAP) mold standards, wide tie-bar spacing, and long ejector strokes save time during setup.

Long Life

Long Lifespan and Intelligent Protection

Intelligent security systems designed to protect your investment:

Mold Protection: Minimizes wear and the risk of mold damage through an intelligent mold protection system and closed-loop torque control.
Durability: Closed-loop trajectory movements that reduce mechanical losses and an ultra-long-life capacitive touchscreen.

Clean Room

Eco-Friendly and Clean Production (Clean Room Compatibility)

Completely eliminates hydraulic oil contamination thanks to its full servo-motor-driven structure:

Oil-Free Operation: Provides a pristine working environment using Japanese-origin ball screws and linear guides.
Professional Lubrication: Flawless cleanliness and performance with industry-standard professional Lube lubrication systems.

Innovation

The Hub of Innovation: ELVER R&D

We integrate ever-evolving information technologies into production processes. With our high R&D investments and rich technical reserves, we meet next-generation molding requirements with the most modern solutions.

“With the Real Series, you are not just buying a machine; you are investing in a future focused on efficiency and precision.”

Technical Specifications

Technical Specifications: 550 Ton Electric Injection Molding Machine (RE 550)
											Clamp Unit	RE 550	Injection unit	2250 H	3520 H
											Clamp Unit	RE 550	Injection unit	2250 H	3520 H
Clamp force	ton	550	Screw diameter	mm	60	70	80	70	80	90
Clamp force	ton	550	Screw L/D ratio		22	24	18	22	20	18
Locking Force	ton	575	Screw stroke	mm	325	325	325	370	370	370
Locking Force	ton	575	Injection unit stroke	mm	500	500	500	550	550	550
Clamp stroke	mm	900	Shot weight Max. (PS)	gm	874	1.190	1.555	1.350	1.766	2.235
Clamp stroke	mm	900	Theoretical shot volume	cc	918	1.250	1.632	1.420	1.852	2.353
Total daylight max	mm	1.800	Injection speed	mm/s	160	160	160	160	160	160
Total daylight max	mm	1.800	Injection rate	cc/s	452	616	804	616	804	1.018
Min mold height	mm	380	Injection pressure	bar	2.450	1.800	1.350	2.400	1.900	1.500
Min mold height	mm	380	Holding Pressure	bar	1.960	1.440	1.080	1.920	1.520	1.200
Max mold height	mm	900	Screw Torque	Nm	1.600	1.600	1.600	2.000	2.000	2.000
Max mold height	mm	900	Screw speed	rpm	250	250	250	250	250	250
Distance between tiebars (H x V)	mm	1.020 x 1.020	Plasticining rate (PS)	gm/s	56	76	100	70	88	100
Distance between tiebars (H x V)	mm	1.020 x 1.020	Nozzle contact pressure	ton	6	6	6	8	8	8
Ejector force	ton	14,0	Tolal heat capacity	kW	44	44	44	52	52	52
Ejector force	ton	14,0	General
Ejector stroke	mm	220	General
Ejector stroke	mm	220	Total connected power	kw	105			125
Platen size (H x V)	mm	1.350 x 1.420	Machine dimension (L x W x H)	m	9,8 x 2,4 x 2,5			9,8 x 2,4 x 2,5
Platen size (H x V)	mm	1.350 x 1.420	Machine weight	ton	30			31

※ Weight per shot is 95% of theoretical value. [GPPS]
※ Actual plasticization capacity includes may vary. depending on material used and molding conditions.
※ Main breaker capacity depending on the main power and extra 20A.
※ Machine dimensions and machine weight are approximate value.
※ Specifications are subject to change without notice duo to performance upgrade.