RC Series: Multi-Component All-Electric Injection Molding Machine with Rotary Table
High Precision, Dual-Color Technology, and Sustainable Production / WALMO RC 400Ton
Quality standards in today’s plastics industry are rising every day. Single-component products are no longer sufficient to meet the aesthetic and functional expectations of consumers. The WALMO RC Series is a high-tech solution designed to meet the requirements of complex color combinations, sandwich structures, and multi-layer products.
From automotive to packaging, medical devices to consumer electronics, it offers maximum efficiency and low-cost advantages in high-volume production processes requiring high precision.
Key Features
Innovative Rotary Table Technology
The moving platen structure, capable of 180° rotation, allows for the placement of two different molds, enabling dual-color and dual-material production.
Zero-Contact Rotation: The rotary table does not contact the platen during rotation; this minimizes wear and extends the machine’s lifespan.
Precise Positioning: The table position is flawlessly determined before mold closing, ensuring maximum mold safety.
Servo Control: With servo motor technology, table rotation speeds can be adjusted sharply and without vibration.
Superior Injection Performance
The RC Series is equipped with the “Real Series” high-dynamic injection unit for miniaturized parts and complex geometric shapes.
Extreme Speed: 800mm/s injection speed and 4.5G acceleration capacity.
Maximum Precision: With 0.01 mm injection precision and less than 0.01 g weight deviation, it is ideal for optical lenses and thin-walled parts.
Independent Dual Barrels: Thanks to two independent injection units, dual-color products are produced in a single cycle, shortening production time.
Robust Mechanical Structure and Ergonomics
New Clamping Design: More stable performance thanks to upgraded mechanical density and rigidity.
Euromap Standards: Fast mold clamping and easy maintenance with the ejector plate structure.
Linear Guides: Fast and smooth movement capability with the dual linear-guided injection unit.
Technical Details
Technical Details: Rotary Table Specifications
All-Electric: Energy efficiency and clean production.
Customizable Indexing: Different options such as 120° and 90° in addition to the standard 180°.
Advanced Connections: Up to 4 (or more) cooling and hydraulic circuits; independent air, water, and oil connections.
Smart Cooling: Versions with integrated cooling systems specifically for the rotary table.
Technical Specifications
| Technical Specifications: 400 Ton Rotary Plate Electric Injection Molding Machine (RC 400) | |||||||||||
| Clamp Unit | RC 400 | Injection Unit | 490H | 630H | |||||||
| Clamp force | ton | 400 | Screw diameter | mm | 35 | 40 | 45 | 40 | 45 | 50 | |
| Screw L/D ratio | 22 | 20 | 18 | 22 | 20 | 18 | |||||
| Locking Force | ton | 420 | |||||||||
| Screw stroke | mm | 190 | 190 | 190 | 210 | 210 | 210 | ||||
| Clamp stroke | mm | 610 | Injection unit stroke | mm | 450 | 450 | 450 | 450 | 450 | 450 | |
| Shot weight Max. (PS) | gm | 158,7 | 207 | 262 | 230 | 290 | 359 | ||||
| Total daylight max | mm | 1360 | |||||||||
| Theoretical shot volume | cc | 177,9 | 232 | 294 | 257 | 325 | 402 | ||||
| Min mold height | mm | 220 | Injection speed | mm/s | 300 | 300 | 300 | 300 | 300 | 300 | |
| Injection rate | cc/s | 287 | 376 | 476 | 376 | 476 | 588 | ||||
| Max mold height | mm | 750 | |||||||||
| Injection pressure | bar | 2.500 | 2.000 | 1.600 | 2.450 | 1.950 | 1.600 | ||||
| Distance between tiebars (H x V) | mm | 1.150 x 650 | Holding Pressure | bar | 2.500 | 2.000 | 1.650 | 1.960 | 1.560 | 1.280 | |
| Screw Torque | Nm | 500 | 500 | 500 | 500 | 500 | 500 | ||||
| Table Diameter | mm | 1270 | |||||||||
| Screw speed | rpm | 300 | 300 | 300 | 300 | 300 | 300 | ||||
| Max. Mold Diameter | mm | 1360 | Plasticining rate (PS) | gm/s | 27 | 40 | 42,5 | 40 | 46 | 55 | |
| Nozzle contact pressure | ton | 3,5 | 3,5 | 3,5 | 3,5 | 3,5 | 3,5 | ||||
| Ejector force | ton | 6,5 x 2 | |||||||||
| Tolal heat capacity | kW | 17 | 17 | 17 | 17,5 | 17,5 | 17,5 | ||||
| Ejector stroke | mm | 220 | General | ||||||||
| Platen size (H x V) | mm | 1.520 x 1.030 | Total Connected Power | kw | 68 | 68 | 68 | 69 | 69 | 69 | |
| Machine Dimensions (L x W x H) | m | 7,7 x 2,2 x 2,1 | 7,7 x 2,2 x 2,1 | ||||||||
| Distance Between Molds Positing Centers | mm | 550 | |||||||||
| Machine Weight | ton | 19,5 | 19,5 | ||||||||
VICO Control System
VICO Control System: The Hub of Smart Manufacturing
The VICO system, which allows you to program the production process entirely according to your needs, transforms complexity into simplicity.
Visual Interface: 21.5-inch Full HD (1920×1080) industrial touchscreen.
Data Analysis: Real-time data collection and analysis with built-in SPC and SCADA function blocks.
Industry 4.0 Compatibility: Centralized control and data exchange over the local network.
Remote Support: Software updates, troubleshooting, and video technical support via the internet.
Why RC?
Why Choose the RC Series?
Speed: Dual injection structure that shortens cycle times.
Quality: Near-zero error margin with precise servo control.
Flexibility: Injection units that can be configured in different sizes.
Efficiency: Low energy consumption and a sustainable production model.
Experience high-speed, high-quality dual-color molding with the WALMO RC Series!
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