Full-Electric Injection Molding Machine- Walmo RE 120 Ton. Production Standards of the Future: High Speed, Maximum Precision.
Offered with the assurance of ELVER, the Real Series promises ultra-high productivity thanks to its high-speed processor and real-time “Fieldbus” system. Pushing the boundaries of motion precision, this series integrates all the requirements of the digitalized industry into a single platform.
Stability
Key Advantages
Exceptional Stability
With advanced motion control technology and precision servo systems, we reduce the margin of error in production to near-zero:
Precision: 0.01 mm injection resolution and a weight offset of less than 0.01 g.
Control: Swiss-made Loadcells and optimized pressure-cut-off algorithms.
Hardware: Reinforced mechanical structure combined with premium electrical and pneumatic components offers sustainable production quality.
Economic
Maximum Economic Efficiency
Radically reduce your operating costs with advanced intelligent servo drives and a low-loss mechanical structure:
Energy Savings: Power consumption drops as low as 0.3 kWh/kg thanks to oil-free and direct full-servo motor drives.
Material Savings: Provides over 6% savings in product weight compared to traditional hydraulic machines.
Production
Superior Production Speed
The system design, optimized for short cycle times, turns every second into profit:
Parallel Movements: Minimizes cycle time through simultaneous movement capabilities and ejector operation during mold opening.
Flexibility: Full compliance with Chinese and European (EUROMAP) mold standards, wide tie-bar spacing, and long ejector strokes save time during setup.
Long Life
Long Lifespan and Intelligent Protection
Intelligent security systems designed to protect your investment:
Mold Protection: Minimizes wear and the risk of mold damage through an intelligent mold protection system and closed-loop torque control.
Durability: Closed-loop trajectory movements that reduce mechanical losses and an ultra-long-life capacitive touchscreen.
Clean Room
Eco-Friendly and Clean Production (Clean Room Compatibility)
Completely eliminates hydraulic oil contamination thanks to its full servo-motor-driven structure:
Oil-Free Operation: Provides a pristine working environment using Japanese-origin ball screws and linear guides.
Professional Lubrication: Flawless cleanliness and performance with industry-standard professional Lube lubrication systems.
Innovation
The Hub of Innovation: ELVER R&D
We integrate ever-evolving information technologies into production processes. With our high R&D investments and rich technical reserves, we meet next-generation molding requirements with the most modern solutions.
“With the Real Series, you are not just buying a machine; you are investing in a future focused on efficiency and precision.”
Technical Specifications
| Technical Specifications: 120 Ton Electric Injection Molding Machine (RE 120) | |||||||||||
| Clamp Unit | RE 120 | Injection unit | 290 H | 490 H | |||||||
| Clamp force | ton | 120 | Screw diameter | mm | 30 | 35 | 40 | 35 | 40 | 45 | |
| Screw L/D ratio | 22 | 20 | 18 | 22 | 20 | 18 | |||||
| Locking Force | ton | 125 | Screw stroke | mm | 165 | 165 | 165 | 190 | 190 | 190 | |
| Injection unit stroke | mm | 350 | 350 | 350 | 450 | 450 | 450 | ||||
| Clamp stroke | mm | 370 | Shot weight Max. (PS) | gm | 104 | 142 | 185 | 159 | 207 | 262 | |
| Theoretical shot volume | cc | 116 | 158 | 207 | 178 | 232 | 294 | ||||
| Total daylight max | mm | 885 | Injection speed | mm/s | 300 | 300 | 300 | 300 | 300 | 300 | |
| Injection rate | cc/s | 211 | 287 | 376 | 287 | 376 | 476 | ||||
| Min mold height | mm | 180 | Injection pressure | bar | 2.500 | 2.000 | 1.600 | 2.500 | 2.000 | 1.650 | |
| Holding Pressure | bar | 2.000 | 1.600 | 1.280 | 2.000 | 1.600 | 1.320 | ||||
| Max mold height | mm | 515 | Screw Torque | Nm | 240 | 240 | 240 | 500 | 500 | 500 | |
| Screw speed | rpm | 350 | 350 | 350 | 300 | 300 | 300 | ||||
| Distance between tiebars (H x V) | mm | 470 x 470 | Plasticining rate (PS) | gm/s | 18 | 24 | 31 | 27 | 40 | 43 | |
| Nozzle contact pressure | ton | 3 | 3 | 3 | 4 | 4 | 4 | ||||
| Ejector force | ton | 2,5 | Tolal heat capacity | kW | 13 | 13 | 13 | 17 | 17 | 17 | |
| General | |||||||||||
| Ejector stroke | mm | 125 | |||||||||
| Total connected power | kw | 28 | 33 | ||||||||
| Platen size (H x V) | mm | 655 x 680 | Machine dimension (L x W x H) | m | 4,8 x 1,6 x 2 | 5,3 x 1,6 x 2 | |||||
| Machine weight | ton | 5,2 | 5,8 | ||||||||

