İçeriğe atla
Electric Injection Molding

Full Electric Injection Molding Machine 120 Ton

Full-Electric Injection Molding Machine- Walmo RE 120 Ton.  Production Standards of the Future: High Speed, Maximum Precision.

Offered with the assurance of ELVER, the Real Series promises ultra-high productivity thanks to its high-speed processor and real-time “Fieldbus” system. Pushing the boundaries of motion precision, this series integrates all the requirements of the digitalized industry into a single platform.

Stability

Key Advantages

Exceptional Stability

With advanced motion control technology and precision servo systems, we reduce the margin of error in production to near-zero:

Precision: 0.01 mm injection resolution and a weight offset of less than 0.01 g.
Control: Swiss-made Loadcells and optimized pressure-cut-off algorithms.
Hardware: Reinforced mechanical structure combined with premium electrical and pneumatic components offers sustainable production quality.

Economic

Maximum Economic Efficiency

Radically reduce your operating costs with advanced intelligent servo drives and a low-loss mechanical structure:

Energy Savings: Power consumption drops as low as 0.3 kWh/kg thanks to oil-free and direct full-servo motor drives.
Material Savings: Provides over 6% savings in product weight compared to traditional hydraulic machines.

Production

Superior Production Speed

The system design, optimized for short cycle times, turns every second into profit:

Parallel Movements: Minimizes cycle time through simultaneous movement capabilities and ejector operation during mold opening.
Flexibility: Full compliance with Chinese and European (EUROMAP) mold standards, wide tie-bar spacing, and long ejector strokes save time during setup.

Long Life

Long Lifespan and Intelligent Protection

Intelligent security systems designed to protect your investment:

Mold Protection: Minimizes wear and the risk of mold damage through an intelligent mold protection system and closed-loop torque control.
Durability: Closed-loop trajectory movements that reduce mechanical losses and an ultra-long-life capacitive touchscreen.

Clean Room

Eco-Friendly and Clean Production (Clean Room Compatibility)

Completely eliminates hydraulic oil contamination thanks to its full servo-motor-driven structure:

Oil-Free Operation: Provides a pristine working environment using Japanese-origin ball screws and linear guides.
Professional Lubrication: Flawless cleanliness and performance with industry-standard professional Lube lubrication systems.

Innovation

The Hub of Innovation: ELVER R&D

We integrate ever-evolving information technologies into production processes. With our high R&D investments and rich technical reserves, we meet next-generation molding requirements with the most modern solutions.

“With the Real Series, you are not just buying a machine; you are investing in a future focused on efficiency and precision.”

Technical Specifications

Technical Specifications: 120 Ton Electric Injection Molding Machine (RE 120)
Clamp Unit RE 120 Injection unit 290 H 490 H
Clamp force  ton 120 Screw diameter  mm 30 35 40 35 40 45
Screw L/D ratio 22 20 18 22 20 18
Locking Force  ton 125 Screw stroke  mm 165 165 165 190 190 190
Injection unit stroke  mm 350 350 350 450 450 450
Clamp stroke  mm 370 Shot weight Max. (PS)  gm 104 142 185 159 207 262
Theoretical shot volume  cc 116 158 207 178 232 294
Total daylight max  mm 885 Injection speed  mm/s 300 300 300 300 300 300
Injection rate cc/s 211 287 376 287 376 476
Min mold height  mm 180 Injection pressure  bar 2.500 2.000 1.600 2.500 2.000 1.650
Holding Pressure  bar 2.000 1.600 1.280 2.000 1.600 1.320
Max mold height  mm 515 Screw Torque Nm 240 240 240 500 500 500
Screw speed  rpm 350 350 350 300 300 300
Distance between tiebars (H x V)  mm 470 x 470 Plasticining rate (PS)  gm/s 18 24 31 27 40 43
Nozzle contact pressure  ton 3 3 3 4 4 4
Ejector force  ton 2,5 Tolal heat capacity  kW 13 13 13 17 17 17
General
Ejector stroke  mm 125
Total connected power  kw 28 33
Platen size (H x V)  mm 655 x 680 Machine dimension (L x W x H)  m 4,8 x 1,6 x 2 5,3 x 1,6 x 2
Machine weight ton 5,2 5,8
※ Weight per shot is 95% of theoretical value. [GPPS]
※ Actual plasticization capacity includes may vary. depending on material used and molding conditions.
※ Main breaker capacity depending on the main power and extra 20A.
※ Machine dimensions and machine weight are approximate value.
※ Specifications are subject to change without notice duo to performance upgrade.

Electric Injection Video

WALMO All Electric Plastic Injection Molding

WALMO Plastic Sauce Container Production