Electric Injection Molding Machine REAL-E900

Electric Injection Molding Machine- Walmo RE 900 Ton. Production Standards of the Future: High Speed, Maximum Precision.

Offered with the assurance of ELVER, the Real Series promises ultra-high productivity thanks to its high-speed processor and real-time “Fieldbus” system. Pushing the boundaries of motion precision, this series integrates all the requirements of the digitalized industry into a single platform.

Stability

Key Advantages

Exceptional Stability

With advanced motion control technology and precision servo systems, we reduce the margin of error in production to near-zero:

Precision: 0.01 mm injection resolution and a weight offset of less than 0.01 g.
Control: Swiss-made Loadcells and optimized pressure-cut-off algorithms.
Hardware: Reinforced mechanical structure combined with premium electrical and pneumatic components offers sustainable production quality.

Economic

Maximum Economic Efficiency

Radically reduce your operating costs with advanced intelligent servo drives and a low-loss mechanical structure:

Energy Savings: Power consumption drops as low as 0.3 kWh/kg thanks to oil-free and direct full-servo motor drives.
Material Savings: Provides over 6% savings in product weight compared to traditional hydraulic machines.

Production

Superior Production Speed

The system design, optimized for short cycle times, turns every second into profit:

Parallel Movements: Minimizes cycle time through simultaneous movement capabilities and ejector operation during mold opening.
Flexibility: Full compliance with Chinese and European (EUROMAP) mold standards, wide tie-bar spacing, and long ejector strokes save time during setup.

Long Life

Long Lifespan and Intelligent Protection

Intelligent security systems designed to protect your investment:

Mold Protection: Minimizes wear and the risk of mold damage through an intelligent mold protection system and closed-loop torque control.
Durability: Closed-loop trajectory movements that reduce mechanical losses and an ultra-long-life capacitive touchscreen.

Clean Room

Eco-Friendly and Clean Production (Clean Room Compatibility)

Completely eliminates hydraulic oil contamination thanks to its full servo-motor-driven structure:

Oil-Free Operation: Provides a pristine working environment using Japanese-origin ball screws and linear guides.
Professional Lubrication: Flawless cleanliness and performance with industry-standard professional Lube lubrication systems.

Innovation

The Hub of Innovation: ELVER R&D

We integrate ever-evolving information technologies into production processes. With our high R&D investments and rich technical reserves, we meet next-generation molding requirements with the most modern solutions.

“With the Real Series, you are not just buying a machine; you are investing in a future focused on efficiency and precision.”

Technical Specifications

Technical Specifications: 900 Ton Electric Injection Molding Machine (RE 900)
											Clamp Unit	RE 900	Injection unit	3520 H	5200 H
											Clamp Unit	RE 900	Injection unit	3520 H	5200 H
Clamp force	ton	900	Screw diameter	mm	70	80	90	80	90	100
Clamp force	ton	900	Screw L/D ratio		22	20	18	22	20	18
Locking Force	ton	930	Screw stroke	mm	370	370	370	450	450	450
Locking Force	ton	930	Injection unit stroke	mm	550	550	550	700	700	700
Clamp stroke	mm	1.200	Shot weight Max. (PS)	gm	1.350	1.766	2.235	2.055	2.606	3.215
Clamp stroke	mm	1.200	Theoretical shot volume	cc	1.420	1.852	2.353	2.262	2.863	3.534
Total daylight max	mm	2.300	Injection speed	mm/s	160	160	160	160	160	160
Total daylight max	mm	2.300	Injection rate	cc/s	616	804	1.018	804	1.018	1.206
Min mold height	mm	450	Injection pressure	bar	2.400	1.900	1.500	2.270	1.792	1.450
Min mold height	mm	450	Holding Pressure	bar	1.920	1.520	1.200	1.800	1.430	1.160
Max mold height	mm	1.100	Screw Torque	Nm	2.000	2.000	2.000	2.400	2.400	2.400
Max mold height	mm	1.100	Screw speed	rpm	250	250	250	250	250	250
Distance between tiebars (H x V)	mm	1.220 x 1.220	Plasticining rate (PS)	gm/s	70	88	100	80	100	122
Distance between tiebars (H x V)	mm	1.220 x 1.220	Nozzle contact pressure	ton	8	8	8	8	8	8
Ejector force	ton	24,0	Tolal heat capacity	kW	52	52	52	69	69	69
Ejector force	ton	24,0	General
Ejector stroke	mm	230	General
Ejector stroke	mm	230	Total connected power	kw	125			160
Platen size (H x V)	mm	1.710 x 1.710	Machine dimension (L x W x H)	m	12 x 2,9 x 2,9			12 x 2,9 x 2,9
Platen size (H x V)	mm	1.710 x 1.710	Machine weight	ton	53			55

※ Weight per shot is 95% of theoretical value. [GPPS]
※ Actual plasticization capacity includes may vary. depending on material used and molding conditions.
※ Main breaker capacity depending on the main power and extra 20A.
※ Machine dimensions and machine weight are approximate value.
※ Specifications are subject to change without notice duo to performance upgrade.